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带P-111接口的磁致伸缩位移传感器

  德国某公司对注塑机用无磨损免维护磁致伸缩传感器进行了进一步开发,推出了带P-111数字接口的新型号。这样就可以很低的价格无缺陷地提高用户现场总线接口的磁致伸缩传感器的功能性。

  这种新型通用脉冲接口结合了P接口和M接口的功能,同时为控制器与传感器之间的双向数据交换提供了DPI/IP协议(数字脉冲接口/集成协议)。由于其为即插即用型,不必再用手动方式将传感器参数输人控制装置。为与高速控制装置相匹配,我们采用了奥地利Sigmatek公司的C-DIASPLC模块。

  注塑机每次启动时,传感器的系列号、超声波梯度变化曲线、制造数据和行程长度自动读出,检查传感器的安装是否正确。其有效范围也存入控制装置中,所以当磁体脱离规定的测量范围时,立即会发出“不在服务区”的错误信号。

  机械制造商和最终用户均可从中受益。这样,在初次使用机械或更换传感器时,不必再耗时费力且可能造成人为错误的手动输入传感器参数。只需简单地拧紧螺钉,接上电缆,系统便立即进入待机状态。

  如果一个坐标轴涉及多个运动,磁致伸缩位移传感器可配备多个磁头,便可一次检测多个位置变化。对机械的要求是要在设计过程中安排适当的机械联接装置。

  耐用、精确

  分辨率≤10μm,重复精度≤20μm,MicropulseAT的精度已超过注塑机对大部分传感器的要求。在标称行程为500mm时,非线性度仅为200μm;或全尺长度超过500mm时,为全长的0.02%。

  磁致伸缩位移传感器装在经过阳极氧化处理的铝制挤压成形圆形保护壳体内,为全密封式,这不仅可以防止波导管暴露于污染和潮湿环境,而且具有很大的抗冲击和振动阻尼能力。测头为连接于机械运动部件上的非接触式磁性元件,适用行程范围为50mm至1500mm。

  此外,配有P-111数字接口的传感器对外界磁场变化很不敏感,是高精度注塑机的理想测量装置,例如在欧洲以外某些交流电网供电电流和电压波动较大的地区进行DVD盘制造。