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微型矿用磁致伸缩位移传感器

  传感器在矿用机械中起着举足轻重的作用,在本行业中的传感器多数以拉绳位移传感器、干簧管位移传感器、光电传感器为主,而这些传感器对空间、精度以及环境要求又比较高,所以在配备这些传感器就祈要相应的防护措施,对现场增加了作业困扰、维护困难等问题。

  为此,采矿行业强烈需要一种小型化矿用本质安全型磁致伸缩位移传感器,以实现种内置型,占用空间小,精度高,环境要求低的磁致伸缩位移传感器

  为了实现上述目的,该磁致伸缩位移传感器包括测杆组件、敏感元件组件、屏蔽组件以及磁环,测杆组件包括固定连接的电子仓和测杆,敏感元件组件设置在测杆内,敏感元件组件包括信号板、波导丝以及信号放大线圈,电子仓内穿入有电缆线,电缆线与信号板电连接,波导丝 端连接信号板,另一端延伸伸入至玻纤管内,玻纤管设置在测杆内,线圈连接信号板,屏蔽组件包括屏蔽罩以及屏蔽管,屏蔽罩设在敏感元件组件的外侧并与玻纤管连接,屏蔽管在玻纤管内并罩设在波导丝的外侧,磁环与测杆平行设置并与油缸活塞杆连接,利用波导丝的磁致伸缩效应进行位移监测。

矿用磁致伸缩位移传感器
矿用磁致伸缩位移传感器

  磁致伸缩位移传感器具有以下明显优点:

  1.磁致伸缩传感器整体装在油缸内部,即可以保证油缸的密闭性,也可以减少外部环境对传感器的外力损坏;

  2.磁致伸缩传感器整体内置,用户可以免维护,不需要增设保护措施;

  3.磁致伸缩传感器整机组装过程中,使用灌封胶保证防水密闭性;

  4.屏蔽罩使用铜材质加工,并且在外表面用特殊材料包裹制作而成,能够较大程度减少外部震动对敏感元件的影响,从而达到抗震动的目的;

  5.铜基座、屏蔽管、铜堵与屏蔽罩形成密闭空间,可以有效屏蔽外界干扰信号,从而达到高精度的目的;

  6.端头帽尾端设计成圆弧面,在磁致伸缩位移传感器工作过程中可有效减少与油缸内壁的机械摩擦,可有效减少传感器的震动,并增加其使用寿命;

  7.信号板内部烧录抗震动程序,使其抗震性比普通传感器更强优越。