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带磁致伸缩位移传感器调平油缸

  液压机新控制系统移动压板将通过新的可编程逻辑控制器(PLC)进行控制,调平油缸则由新的电动液压运动控制器控制。

  电气控制工程师补充说:“我们也有其它运动控制器的经验。但与我们尝试过的其它产品相比,选定的运动控制器更易于与PLC进行集成,并提供更多的功能和灵活性。它们还能够进行更精确的定位和力控制。”

  为了提供位置信息,4个调平油缸装有线性磁致伸缩位移传感器,该传感器与运动控制器的同步串行接口(SSI)连接。为了提供力信息,每个气缸都装有2个压力传感器,其中一个连接到每个气缸端口。

  为了在整个循环过程中保持气缸水平,对运动控制器进行编程以执行虚拟齿轮传动。这是运动控制器发出的命令,该命令使4个调平油缸中的每一个都能够精确跟随主轴的运动。在控制每个气缸位置的同时,还控制给每个气缸施加的力。运动控制器所支持的这种配置,被称为双回路位置力控制。

  液压机操作包括3个连续步骤,运动控制器通过3个位置和力控制曲线序列来驱动4个带磁致伸缩位移传感器突出父亲的调平油缸。这3个步骤是:

  1.速度力:带磁致伸缩位移传感器调平油缸在被移动压板向下推动时保持平行度,并与移动压板的速度相反,直到其在玻璃纤维材料上闭合为止。

  2.阻力:在固化过程中,其中一些过程还涉及对玻璃纤维材料进行涂层,带磁致伸缩位移传感器调平油缸必须保持平行度,并与移动压板保持的力相反,以确保平行度控制。

  3.剥离力:在所有固化型材结束时,移动压板将减压,并使其重量由带磁致伸缩位移传感器调平油缸承担。调平油缸从开始闭环位置开始移动,同时限制剥离力。